GXL Cable vs. XHHW Cable
What's the Difference?
GXL Cable and XHHW Cable are both types of electrical cables commonly used in automotive and industrial applications. GXL Cable is a type of automotive wire that is designed for use in high-temperature environments, making it ideal for engine compartments and other areas where heat resistance is important. XHHW Cable, on the other hand, is a type of building wire that is commonly used in commercial and industrial buildings. It is designed to withstand high temperatures and is often used in conduit or raceway systems. While both cables are durable and reliable, they are designed for different applications and have specific features that make them suitable for their intended use.
Comparison
| Attribute | GXL Cable | XHHW Cable |
|---|---|---|
| Conductor Material | Stranded Copper | Aluminum |
| Insulation Material | Thin-wall Cross-linked Polyethylene | Cross-linked Polyethylene |
| Temperature Rating | 125°C | 90°C |
| Application | Automotive | Commercial/Industrial |
Further Detail
Introduction
When it comes to choosing the right cable for your electrical wiring needs, there are many options available in the market. Two popular choices are GXL cable and XHHW cable. Both cables have their own set of attributes that make them suitable for different applications. In this article, we will compare the attributes of GXL cable and XHHW cable to help you make an informed decision.
Construction
GXL cable is a type of automotive wire that is commonly used in vehicles. It is made of stranded copper conductors that are insulated with cross-linked polyethylene (XLPE). This construction makes GXL cable resistant to heat, abrasion, and chemicals, making it ideal for use in harsh environments. On the other hand, XHHW cable is a type of building wire that is commonly used in commercial and industrial applications. It is made of solid or stranded aluminum conductors that are insulated with cross-linked polyethylene (XLPE) or thermoset insulation. This construction makes XHHW cable resistant to heat, moisture, and sunlight, making it suitable for outdoor use.
Temperature Rating
GXL cable has a temperature rating of up to 125°C, making it suitable for use in high-temperature environments. This makes GXL cable ideal for automotive applications where the cable may be exposed to high temperatures. On the other hand, XHHW cable has a temperature rating of up to 90°C, making it suitable for use in indoor and outdoor applications where the cable may be exposed to moderate temperatures. This makes XHHW cable ideal for commercial and industrial applications where the cable may be exposed to varying temperature conditions.
Flexibility
GXL cable is known for its flexibility, which makes it easy to install in tight spaces or around corners. This flexibility also makes GXL cable easy to route through complex cable runs without kinking or breaking. On the other hand, XHHW cable is less flexible than GXL cable, which may make it more difficult to install in tight spaces or around corners. However, the stiffness of XHHW cable can also be an advantage in certain applications where the cable needs to be supported or secured in place.
Insulation
GXL cable is insulated with cross-linked polyethylene (XLPE), which provides excellent electrical insulation properties. This insulation material is also resistant to heat, abrasion, and chemicals, making GXL cable suitable for use in harsh environments. On the other hand, XHHW cable is insulated with cross-linked polyethylene (XLPE) or thermoset insulation, which also provides excellent electrical insulation properties. This insulation material is resistant to heat, moisture, and sunlight, making XHHW cable suitable for outdoor use.
Applications
GXL cable is commonly used in automotive applications, such as wiring harnesses, battery cables, and engine compartments. Its resistance to heat, abrasion, and chemicals makes it ideal for use in vehicles where the cable may be exposed to harsh conditions. On the other hand, XHHW cable is commonly used in commercial and industrial applications, such as power distribution, lighting, and control wiring. Its resistance to heat, moisture, and sunlight makes it suitable for outdoor use where the cable may be exposed to varying temperature conditions.
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